Quality

OMW is an ISO 9001:2008 registered company, with a strong culture of quality, continuing improvement, and solving problems at the source. We’re a highly computer integrated company, utilizing shop, QA and machine management software to keep track of customer jobs and make efficient use of our equipment.

We have experience with a variety of QA and Quality systems, including but not limited to: ISO, Six Sigma, 5-S, Statistical process control (SPC) and others. Our isolated QA room features a Brown & Sharpe automatic CMM with PC-DMIS software, as well as stereo microscopes and other precision measurement tools. OMW’s measurement tools are checked at regular intervals as per our Quality Manual to gauges traceable to the National Institute of Standards and Technology in Maryland.

We take quality very seriously at OMW, and we take tremendous pride in our work. In the end, however, our true test of quality is the satisfaction of our customers and the success of our manufactured parts for their intended purpose.

Equipment List

Software:

• SurfCam Velocity (latest version, multiple seats)

• SolidWorks (latest version, multiple seats)

Machining Centers:

• Mori-Seiki NM5000 Horizontal Machining Center (HMC), twin 19.7” square pallets, 30HP 14,000 RPM spindle, touch probe, auto tool setter, 1000PSI through spindle coolant.

• Hardinge\Bridgeport XP3-1000 VMC, 40x24x24" travels, 12,000 RPM, 1690 IPM rapids, Fanuc 18i-MB Al-Nano control, 4 sec. tool change, 48 tools, 25HP, Big Plus spindle with through spindle coolant. Removable 4th-axis CNC indexer.

• Hardinge\Bridgeport XP3-1000 VMC, 40x24x24" travels, 12,000 RPM, 1690 IPM rapids, Fanuc 18i-MB Al-Nano control, 4 sec. tool change, 30 tools, 25HP, Big Plus spindle with through spindle coolant. Removable 4th-axis CNC indexer.

• FANUC Robodrill Alpha-T14iFe VMC, 16.14x12.20x12.99" travels, 10,000 RPM, 1890 IPM rapids, Fanuc 31i-A control, 1.7 sec. tool change, 14 tools.

• (2) FANUC Robodrill-Mate VMCs, 16.14x12.20x12.99" travels, 10,000 RPM, 1417 IPM rapids, Fanuc Oi-MC control, 1.7 sec. tool change, 14 tools.

• Kitamura Mycenter 1 VMC, 20x14x16 travels, 13,000 RPM, 1417 IPM rapids, Fanuc OM-C control.

• Hwacheon Sirius-U VMC, 20x 20x 20"; xyz travels. 12,000 RPM, 1200 rapids, 3.5 second tool change chip to chip, 30 tools. FANUC 18M control with high-speed contouring. Removable 4th-axis CNC indexer.

• Chevalier 2033 VMC. 20x20x33" xyz travels. 10,000 RPM, Box ways, Fanuc OM-D control.

Turning Centers:

• Okuma LB-15 CNC Turning Center

• Miyano BNC-34T Turning Center

Manual Machine Tools:

• Chevalier Surface Grinder

• Bridgeport manual mill w/Sony DRO

• Hwacheon 17"x40" heavy engine lathe, Newall DRO

• Acra Engine lathe 14x42"with DRO

Support Equipment:

• Hardinge CNC controlled 4th-axis rotary table\indexer.

• 5-axis tilting rotary table (manual)

• Automatic horizontal band saw

• Vertical and Horizontal band saws

• Cold Saw

• 17" x 32" vibratory deburring tank

• 15" vibratory deburring machine

• Full size bead-blast cabinet

• Disk and Belt Sanders

• Sensitive Drill press (30,000 RPM)

• Jeweler's Lathe

• 12 ton hydraulic press

• 3-5 ton arbor presses

• 2300-degree Heavy Duty Paragon heat-treat oven

• 15HP Atlas-Copco Rotary screw compressor

QA Equipment:

• Brown & Sharpe MicroVal PFx 454 Automatic CMM, 458mm x 510mm x 406mm travels, PC-DMIS CAD software

• Olympus Stereo Microscope and illuminator

• Granite Surface Plates

• Granite Height table

• Mitutoyo Precision Height Gauges

• Starrett and Mitutoyo .00005" micrometers

• Starrett Small and Large Hole Bore Gauges

• 6, 12 and 36" .0005" Dial and Vernier Calipers

• Brown and Sharpe Precision Gage Blocks traceable to NIST.

• Precision Gage Pins, .011 to 1.000 by .001

• Surface Roughness Scale